Advance HCT1100 Marine Gearbox Parts

Oct 27, 2022 | 1100 Series, 1100 1500-2000kW | 0 comments

The speed input range of the Advance HCT1100 marine gearbox is 600-1900 RPM, with engine input power from 1240.7 kW to 1607.4 kW. the center distance is 500 mm, the reduction ratio range is 4.94-8.9, the transmission capacity range is 0.653-0.846 kW/RPM, the rated propeller thrust is 150 KN, and the input shaft is in the train Opposite to the output shaft.

Advance HCT1100 marine gearbox is composed of transmission shaft, output coupling, input coupling, oil pressure gauge, oil Filter, control system, oil pump and other important components.

Advance HCT1100 marine gearboxes provides three types of control system which are push-pull flexible shaft, electric control and pneumatic control for customers to choose. To meet the different requirement of coupling with different engine brand and models, Advance HCT1100 marine gearboxes available in engine flywheel sizes ……

All of our Advance 1100 series marine gearbox can provide CCS classification certificate, some of series can provide international classifications with extra costs which mainly including French BV, British LR, American ABS, Japanese NK , Norway DNV-GL, Russia RS, South Korea KR, Italy RINA and other classification societies.

Advantages Of Advance HCT1100 Marine Gearbox Parts

Advanced design and sophisticated manufacturing to adapt to various harsh working conditions! High-strength parts, strong ability to work under heavy loads.
Cylinder block and cylinder head adopt integrated design. The occurrence of engine water leakage and oil leakage is prevented, and the parts are about 40% less than other similar engines. The failure rate is greatly reduced.
Using forged steel camshaft and crankshaft, high-strength cylinder block design, multiple parts cast on the cylinder block, high rigidity, high pressure resistance, good reliability, and longer service life.
The cylinder bore adopts a platform mesh honing design. The perfect geometric structure effectively prevents oil leakage, and the use of advanced technology such as new piston ring components and gasket crimping and molding reduces oil loss.
The five key systems of the electronically controlled engine are all developed by DCEC, and have been applied and verified in different fields around the world to ensure the excellent economy and reliability of the product.
By optimizing the control strategy and combining with the actual operating conditions of the equipment, the fuel economy can be further improved.

Technical Specifications

Gearbox Model:	HCT1100
Input Speed:	600-1900 RPM
Power:	1240.7-1607.4 kW @ 1900 RPM
Center Distance:	500 mm
Trans.Capacity:	0.653-0.846kW / RPM
Reduction Ratio:	4.94-8.9
Rated Thrust:	150 kN
Dimension:	1150 mm * 1350 mm * 1547 mm
Net Weight:	3200 kg
Lead Time:	15-30 Working Days
Payment Terms:	T/T ,L/C

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No.	Part Name	Part No.	Qty.	Remarks
1	Fastening bolt	135—01—003	1	/
2	Pin	B12×30GB120—76	2	/
3	Input Coupling adaptor	135—01—031	1	/
4	Thrust plate	135—01—030	1	/
5	Adjusting plug	135—01—002	1	/
6	Washer	135—01—029	1	/
7	Snap ring	85GB894—76	1	/
8	Splashing pan	135—01—028	1	/
9	Stop ring	180GB305—64	1	/
10	Bearing	50317	1	/
11	Spraying washer	135—01—027	1	/
12	Bolt	M10×25GB32—76	6	/
13	Input shaft sleeve	135—01—004	1	/
14	Left-hand gear	135—01—005	1	/
15	Bearing	42313	2	/
16	Bearing spacer	135—01—006	1	/
17	Thrust ring at input end	135—01—007	1	/
18	Snap ring	135—01—008	2	/
19	Drive gear	135-01-009/6（ratio: 6:1)	1	Mn = 4, Z = 16
19	Drive gear	135-01-009/5.5（ratio: 5.5:1)	1	Mn = 4.5, Z = 15
19	Drive gear	135-01-009/5（ratio: 5:1)	1	Mn = 4.5, Z = 16
19	Drive gear	135-01-009/4.5（ratio: 4.5:1)	1	Mn = 4.5, Z = 17
19	Drive gear	135-01-009/4（ratio: 4:1)	1	Mn = 4.5, Z = 19
19	Drive gear	135-01-009/3.5（ratio: 3.5:1)	1	Mn = 4.5, Z = 21
19	Drive gear	135-01-009/3（ratio: 3:1)	1	Mn = 4.5, Z = 24
19	Drive gear	135-01-009/2.5（ratio: 2.5:1)	1	Mn = 4.5, Z = 27
19	Drive gear	135-01-009/2（ratio: 2:1)	1	Mn = 4.5, Z = 32
20	Bearing	2613K (2613K-1 for 2:1)	1	/
21	Clutch casing	135—01—024A	1	/
22	Socket head cap screw	135—01—032	4	/
23	Supporting ring of torsional shaft	135—01—012	1	/
24	Carrier of frictional plates	135—01—011A	1	/
25	Outer friction plate single sintered	1201—0018A	2	/
26	Inner Friction plate	1201—0019	5	/
27	Outer friction plate	1201—0007A	4	/
28	Torsional shaft	135—01—010	1	/
29	Spring cup	135—01—025	1	/
30	Spring	135—01—018	6	/
31	Piston	135—01—014	1	/
32	Snap ring	20GB895—76	1	/
33	Oil distributor	135—01—019	1	/
34	Distributor sleeve	135—01—020A	1	/
35	Locking bar	135—01—026	1	/
36	Sleeve ring	135—01—021	1	/
37	Snap ring	40GB894—76	1	/
38	Spring washer	8GB93—76	1	/
39	Bolt	M8×16GB21—76	1	/
40	Emergency screw	135—01—013	3	/
41	Copper washer	12Q20—03	3	/
42	Oil sealing	135—01—015A	1	/
43	Thrust plate	135—01—016	1	/
44	Snap ring	135—01—023	1	/
45	Key	135—01—017	1	/
46	Screw	M8×18GB65—76	3	/
47	Cylindrical pin	12gu×20GB119—76	3	/
48	Washer 6	GB93—76	1	/
——END——

No.	Part Name	Part No.	Qty.	Remarks
1	Fastening bolt	135—02—001	1	/
2	Snap ring	75GB894—76	1	/
3	Stop ring	160GB305—64	1	/
4	Bearing	50315	1	/
5	Thrust plate	135—01—030	1	/
6	Adjusting plug	135—01—002	1	/
7	Shaft sleeve	135—02—002	1	/
8	Right-hand gear	135—02—003	1	/
9	Bearing	42313	2	/
10	Thrust ring	135—01—007	1	/
11	Bearing spacer	135—01—006	1	/
12	Ring	135—01—008	2	/
13	Drive gear	135-01-009/6	1	/
13	Drive gear	135-01-009/5.5	1	/
13	Drive gear	135-01-009/5	1	/
13	Drive gear	135-01-009/4.5	1	/
13	Drive gear	135-01-009/4	1	/
13	Drive gear	135-01-009/3.5	1	/
13	Drive gear	135-01-009/3	1	/
13	Drive gear	135-01-009/2.5	1	/
13	Drive gear	135-01-009/2	1	/
14	Bearing	2613K (2613K-1for2:1)	1	/
15	Clutch casing	135—01—024A	1	/
16	Supporting ring	135—01—012	1	/
17	Carrier of frictional plates	135—01—011A	1	/
18	Outer friction plate single sintered	1201—0018A	2	/
19	Inner Friction plate	1201—0019	5	/
20	Outer friction plate	1201—0007A	4	/
21	Torsional shaft	135—01—010	1	/
22	Spring cup	135—01—025	1	/
23	Spring	135—01—018	6	/
24	Piston	135—01—014	1	/
25	Oil sealing	135—01—015A	1	/
26	Socket head cap screw	135—01—032	4	/
27	Astern thrust plate	135—02—004	1	/
28	Screw	M8×18GB65—76	3	/
29	Key	135—01—017	1	/
30	Elastic Snap ring	135—01—023	1	/
31	Snap ring	20GB895—76	1	/
31	Snap ring	20GB895—76	1	/
32	Oil distributor	135—01—019	1	/
33	Distributor sleeve	135—01—020A	1	/
34	Sleeve ring	135—01—021	1	/
35	Snap ring	40GB894—76	1	/
36	Spring washer	8GB93—76	1	/
37	Bolt	M8×16GB21—76	1	/
38	Cylindrical pin	12ga×20GB119—76	3	/
39	Washer	GB93—76	1	/
40	Screw	M6×10GB66—76	1	/
——END——

No.	Part Name	Parts No.	Qty.	Remarks
1	Bolt	M10×22GB21—76	2	/
2	Washer	10GB93—76	2	/
3	Adjusting plug	135—03—001	1	/
4	Thrust bearing bush	135—03—010	1	/
5	Seal ring	135—03—009	1	/
6	“O” ring	150×5.7GC1235—76	1	/
7	Bearing	9069414	1	/
8	Bearing	42316	1	/
9	Spacer	135—03—002	1	/
10	Gear	135-03-008/6	1	/
10	Gear	135-03-008/5.5	1	/
10	Gear	135-03-008/5	1	/
10	Gear	135-03-008/4.5	1	/
10	Gear	135-03-008/4	1	/
10	Gear	135-03-008/3.5	1	/
10	Gear	135-03-008/3	1	/
10	Gear	135-03-008/2.5	1	/
10	Gear	135-03-008/2	1	/
11	Spacer	135—03—003	1	/
12	Bearing	3520	1	/
13	Pressure Spring	1.2×12×13JB272—60	6	/
14	Splashing pan	135—03—004	1	/
15	Thrust bearing seat	135—03—005A	1	/
16	“O” ring	180×5.7GB1235—76	1	/
17	Output shaft	135—03—007	1	/
18	Nut	M16GB52—76	8	/
19	Washer	16GB93—76	8	/
20	Companion coupling	135—03—006B	1	/
21	Bolt	M16×75GB27—76	8	/
22	Oiled asbestos packing	F8JB68—64	1	/
23	Thrust plate	135—03—011	1	/
24	Washer	8GB93—76	6	/
25	Bolt	M8×25GB21—76	6	/
——END——

No.	Part Name	Parts No.	Qty.	Remarks
1	Bolt	M10×35GB21—76	16	/
2	Pin	3jc4×20GB119—76	1	/
3	Bolt	M10×105GB21—76	2	/
4	Bolt	M10×35GB70—76	4	/
5	Washer	10GB93—76	37	/
6	front end Cover	135—04—003	1	/
7	Bell housing	135—04—001—1 ( SAEJ620cNold)	1	/
7	Bell housing	135—04—001 ( 6135 diesel engine)	1	/
8	Cover	1601—0018	1	/
9	Washer	6GB93—76	2	/
10	Button head cap screw	M6×12GB67—76	2	/
11	Dip stick knob	135—04—601	1	/
12	“O” ring	16×2.4GB1235—76	1	/
13	Oil dip stick	135—04—602	1	/
14	Bolt	M8×25GB21—76	8	/
15	Washer	8GB93—76	28	/
16	Top Cover	135—04—009	2	/
17	Casket	1204—0004	2	/
18	Plug	Q21—13	4	/
19	Copper washer	14Q20—03	18	/
20	Washer	135—04—020	3	/
21	Piping assembly, astern	135—04—300B	1	/
22	Piping assembly, ahead	135—04—400B	2	/
23	Lub. oil piping	135—04—500B	1	/
24	Adaptor	135—04—019	3	/
25	Adaptor screw	135—04—022	1	/
26	Adaptor screw	Q21—19	3	/
27	Bolt	M8×75GB21—76	12	/
28	Socket head cap screw	M8×55GB70—76	1	/
29	Rear cover	135—04—010	1	/
30	Gasket	135—04—011	1	/
31	Gasket	135—04—013	1	/
32	Bolt	M10×65GB21—76	15	/
33	Front cover	135—04—103	1	/
34	Gasket	135—04—012	1	/
35	Taper pin	12×45GB118—76	4	/
36	Upper housing	135—04—101	1	/
37	Oil shroud	135—04—005	1	/
38	Suction pipe	135—04—007	1	/
39	Clamper	135—04—008	1	/
40	“O” ring	30×3.1GB1235—76	1	/
41	Lower housing	135—04—102	1	/
42	Washer	18GB93—76	4	/
43	Bolt	M18×90GB21—76	4	/
44	Plug	Z3/4″Q20—02	1	/
45	washer	8GB848—76H62y	4	/
46	Washer	12GB93—76	22	/
47	Bolt	M12×40GB21—76	10	/
48	pin	8ga×16GB119—76	2	/
49	Breather cap	Q29—06	1	/
50	Oil retainer	Q29—05	1	/
51	Ring	Q29—04	1	/
52	Eye bolt	M16GB825—76	2	/
53	Stop screw	135—04—002	2	/
54	Gasket	135—04—706	1	/
55	Strainer	135—04—700	1	/
56	Strainer flange	135—04—705	1	/
57	Bolt	M8×25GB21—76Cr13	4	/
58	Support	135—04—004 135—04—004x₁ (special orders)	2	/
59	pin	12×25GB120—76 (used for Cancel 135—04—004x₁ Cancel)	4	/
60	Bolt	M12×35GB21—76	12	/
61	Bolt	M8×16GB21—76	4	/
62	Gasket	135—04—016	1	/
——END——

No.	Part Name	Part No.	Qty.	Remarks
1	Bolt M24x40	GB/T5782 – 2000	3	/
2	Plate	HCT1100 – 05 – 006	1	/
3	Bearing 6224	GB/T276 – 94	1	/
4	Counter shaft spacer	HCT1100 – 05 – 005	1	/
5	Bearing NJ2326	GB/T283 – 94	1	/
6	Counter Shaft space	HCT1100 – 05 – 004	1	/
7	Counter shaft gear	HCT1100 – 05 – 002/53	1	For i = 7.904
8	Counter shaft gear	HCT1100 – 05 – 002/52	1	For i = 7.346
9	Counter shaft gear	HCT1100 – 05 – 002/51	1	For i = 6.845
10	Counter shaft gear	HCT1100 – 05 – 002/50	1	For i = 6.391
11	Counter shaft gear	HCT1100 – 05 – 002/49	1	For i = 5.978
12	Counter shaft gear	HCT1100 – 05 – 002/48	1	For i = 5.602
13	Counter Shaft space	HCT1100 – 05 – 003	1	/
14	Bond 36×160	GB/T1096 – 2003	1	/
15	Counter shaft	HCT1100 – 05 – 001/19	1	/
16	Bearing NJ2328	GB/T283 – 94	1	/
——END——

No.	Part Name	Part No.	Qty.	Remarks
1	Filter Case	HCT800 – 06 – 001	2	/
2	Nut M20	GB923 – 88	2	/
3	Copper washer 20	Q20 – 03	2	/
4	Steel ball φ10	GB308 – 89	2	/
5	Stem	HCT800 – 06 – 002	2	/
6	Coil – type filter HY36B – 5	HY36B – 5	2	/
7	Spring 0.8x9x35.8 HY36B – 5	HY36B – 5	2	/
8	Spring	HCT800 – 06 – 003	2	/
9	“O” – ring 100×5.3	GB3452.1 – 92	2	/
10	Drain Plug M22x1.5	Q21 – 15A	4	/
11	Copper washer 22	Q20 – 03A	7	/
12	Bolt M14x90	GB/T5782 – 2000	2	/
13	Washer 14	GB/T93 – 87	6	/
14	Hydraulic control system	Q06 – 13X1/14X1 – 00	1	Push – pull soft shaft/electric control
15	Bolt M14x70	GB/T5782 – 2000	4	/
16	Plug M18x1.5	HCT800 – 06 – 004	1	/
17	Oil distribution plate	HCT800 – 06 – 005	1	/
18	Gasket	HCT800 – 06 – 006	1	/
19	Lub. valve stem	300 – 06A – 003	1	/
20	Spring 1.2×10×35	GB2089 – 80	1	/
21	Bolt M14×1.5	Q21 – 01	3	/
22	Copper washer 14	Q20 – 03A	2	/
23	Plug 12	Q21 – 44	2	/
24	Pin B2.5×20	GB/T119 – 2000	2	/
25	Plug	HCT800 – 06 – 007	1	/
——END——